Domain 03

Cooling & heat removal

Air, chilled water, and liquid cooling paths that keep ICT inside ASHRAE envelopes — including high-density and AI racks.

What it is

Cooling removes heat from IT equipment and facilities plant. Traditional halls rely on CRAC/CRAH, containment, and chillers; rising rack densities push rear-door, direct-to-chip, and immersion into mainstream planning alongside PUE/WUE optimization.

Key tech subclasses

Air cooling

CRAC (direct-expansion, with its own compressor) and CRAH (chilled-water coil) units, perimeter or in-row, fan walls, raised-floor plenums. Hot/cold aisle containment is in Containment; rear-door heat exchangers are in Liquid cooling.

Chilled water plant

Air-/water-cooled chillers, towers or dry coolers, pumps, buffers, glycol and condenser water loops, waterside/airside economizers. Warmer water means more economizer hours: ASHRAE describes its warmest facility-water classes as typically running without chillers where the climate allows (ASHRAE TC 9.9 reference card).

Liquid & immersion

Rear-door heat exchangers, cold plates + CDUs, single- and two-phase immersion, leak detection. Detail in Liquid cooling.

Controls & efficiency

BMS-linked setpoints, free cooling / economizers, PUE and WUE. Controls connectivity is in Cooling controls.

Design / build / manage

Design

  • Map kW/rack roadmap to air vs. liquid strategy
  • Size containment and CFD assumptions for worst-case
  • Plan CDU capacity, secondary loops, and drip containment
  • Align thermal class (A1–A4 / H1) with OEM envelopes

Build

  • Balance airflow; verify tile / blanking discipline
  • Commission chiller plants and economizer modes
  • Pressure-test liquid loops; validate leak sensors
  • Integrate CRAH, CDU and chiller controls with the BMS (Cooling controls)

Manage

  • Trend aisle temps, dew point, and differential pressure
  • Watch CDU flow/ΔT and filter or fluid maintenance
  • Optimize setpoints against ASHRAE guidance
  • Recalibrate capacity models after densification

Cooling decisions at a glance

Cooling depends on the capacity envelope, the resilience target and the power design, and it fixes the density ceiling, the rack layout and how ready the hall is for liquid. Onsite you design and run the plant; in colo you work within the provider’s plant and rules. Site model and ratings are on Facility: Onsite vs colo and Facility: Resilience; power density on Power.

DecisionOnsiteColoDetail
Heat rejection and plant Choose DX CRACs or a chilled-water plant, heat rejection and economizer mode Provider’s plant; confirm the cooling ceiling and inlet SLA Air, Chilled water, Colo limits
Containment Choose hot- or cold-aisle containment within local fire code Follow the provider’s containment, blanking and airflow-direction rules Containment
Liquid now or later Air only, rear doors, direct-to-chip or immersion; or liquid-ready provisions for later Whether the site offers rear doors, in-row or liquid to the cage, and where the demarcation sits Liquid, Liquid-ready
Controls and connectivity Whole BMS integration, protocols and placement Provider portal or API; connectivity for your own CDUs and sensors only Cooling controls

Containment and airflow management

Containment separates the cold supply air from the hot exhaust so that equipment inlets see the supply temperature. It is the main tool for raising density on air cooling. Cabinet parts (blanking panels, brush strips, seals) are on Racks: Airflow parts; row and aisle layout on Racks: Aisles. Sources checked 5 Oct 2026.

What containment fixes

Two airflow faults waste cooling. Bypass is supply air that returns to the cooling units without passing through IT equipment. Recirculation is hot exhaust that finds its way back into equipment inlets. Containment and blanking reduce both, so supply setpoints can rise without hot spots. Measure against the equipment inlet, not the room return: ASHRAE’s thermal envelopes are defined at the inlet, and ASHRAE advises designing and operating to the recommended range (18–27 °C for classes A1–A4); the wider allowable range describes what equipment is tested to function in, not reliable operation (ASHRAE TC 9.9 reference card, 5th ed.).

Hot-aisle vs cold-aisle containment

ApproachHow it worksTrade-offs
Cold-aisle containment (CACS) Doors and a roof enclose the cold aisle; the rest of the room carries exhaust air Often simpler to retrofit over a raised floor; the open room runs hot, which affects staff working conditions
Hot-aisle containment (HACS) The hot aisle is enclosed and its exhaust is ducted to a ceiling plenum or in-row coolers The open room stays at supply temperature; needs a return path (plenum or in-row units); the enclosed aisle is hot to work in

Containment roofs and doors interact with fire detection and suppression, so the allowed method depends on local building and fire codes. One large colo provider states that its containment method varies by site for this reason (Equinix: Colocation cooling). Fire systems are on Ops: Fire & life safety.

Equipment airflow direction

Containment only works if every device takes air in on the cold side and exhausts to the hot side. Network switches mounted port-side to the hot aisle often need a reversed fan and PSU option, so order the airflow direction that matches the row layout.

Rear-door and liquid cooling

Liquid takes over where air runs out of headroom; rack-scale AI systems are already liquid-cooled. Options range from liquid-to-air at the rack, where IT stays air-cooled, to liquid at the chip or full immersion. GPU-specific requirements (coolant, inlet temperatures, flow per module) are on AI Factory: Liquid cooling. Fast-changing: recheck this section at least every six months. Sources checked 5 Oct 2026.

Terms

FWS (facility water system) is the building’s chilled- or warm-water loop. TCS (technology cooling system) is the secondary loop that serves IT equipment. A CDU (coolant distribution unit) separates the two with a heat exchanger and pumps (ASHRAE TC 9.9 liquid cooling white paper, 2021). ASHRAE classes liquid-cooled equipment by facility water supply temperature, from W17 up to W45 and W+ (above 45 °C) (ASHRAE reference card).

Options

OptionWhere the liquid goesWhat to plan for
Rear-door heat exchanger (RDHx), in-rack or in-row coolers To a coil at the rack or row; IT equipment stays air-cooled Water (or refrigerant) piping to the rack; no change to servers. Units without facility water reject heat back into the room, so the air plant still carries it
Direct-to-chip (cold plates) Through cold plates on CPUs/GPUs via a TCS and CDU CDU capacity and redundancy, manifolds and quick connectors, coolant chemistry, leak detection. Remaining components still need air
Immersion (single- or two-phase) Equipment submerged in a dielectric fluid in a tank Tank footprint and floor loading, fluid handling and service procedures, OEM support for immersed hardware

DMTF’s Redfish 2023.1 models rear-door and in-rack heat exchangers alongside CDUs and immersion units as liquid-cooling equipment (DMTF Redfish 2023.1 overview). The Open Compute Project’s Cooling Environments project publishes open specifications for cold plates, CDUs, door heat exchangers, immersion, coolants, quick connectors and leak sensors, useful as RFP references (OCP Cooling Environments).

Liquid-ready design

ASHRAE TC 9.9 recommends that any new data center include the capability to add liquid cooling later. It also expects the facility water temperature that liquid-cooled equipment can accept to fall as chip power rises, so a liquid-ready loop should not be designed only around high-temperature water (ASHRAE TC 9.9 white paper, 2021). Day-1 provisions for a hall built on air:

  • FWS tap-offs or capped headers sized for a future liquid zone
  • Floor space reserved for in-row CDUs
  • Overhead pipe routes above aisles, with drip pans, leak detection and drains under joints over critical equipment, coordinated with Racks: Pathways (ASHRAE white paper)
  • A wetted-materials list and a clean-and-flush plan in the design (ASHRAE white paper)
  • Floor loading for filled racks and CDUs, on Facility: Floor loading
  • CDU pump power on a protected supply, on Power
  • Leak-detection points in the BMS points list (Cooling controls)
  • Air-plant headroom for the residual air load of liquid-cooled racks

What a cooling topology means for a resilience rating (concurrent maintainability, continuous cooling, CDU and pump failure) is on Facility: Resilience.

Colocation cooling limits

In colo the provider designs and runs the plant. You work inside its density ceiling, containment rules and liquid offering. Contracted kW per cabinet is on Power; cage fit-out and provider installation rules on Racks: Colo fit-out; provider evaluation and SLAs on Facility: Colo SLA. Sources checked 5 Oct 2026.

What providers typically impose

One large provider’s published documentation shows the kinds of rules to expect (Equinix: Colocation cooling):

  • Each cabinet has a defined cold and hot side; equipment installed backwards breaks the provider’s service guarantees
  • Containment is audited, and some containment parts are chargeable
  • The containment method varies by site with local building and fire codes, so a cage design may not carry over between sites
  • Supplemental cooling (rear doors, in-row coolers) is offered only at some sites or in cages
  • Liquid is delivered to the cage, with the demarcation at the tap-off to the CDU; you bring or buy the CDU

ASHRAE noted in 2021 that colo SLAs may exclude water near the racks, which limits tenants to room air cooling unless liquid-to-air units are used (ASHRAE TC 9.9 white paper, 2021). Provider liquid offerings have changed since; ask each provider.

Questions for the provider

  • Cooling ceiling per cabinet and per cage, and how it is enforced
  • Inlet temperature SLA: range, where it is measured (cabinet inlet or room), and which ASHRAE envelope
  • Containment and blanking rules, and who supplies and pays for parts
  • Whether rear doors or in-row coolers are allowed at this site
  • Liquid: demarcation point, TCS ownership, water-quality spec, leak response and damage liability
  • Remote-hands scope for cooling incidents, and what cooling telemetry you get (portal or API)

Cooling controls and connectivity

CRAHs, chillers, CDUs and leak-detection panels are networked controllers. The BMS as a platform is on Ops: BMS. Network placement and isolation are on Security: Zones and conduits and Security: OT; telemetry collection is on Ops: Monitoring. Sources checked 5 Oct 2026.

  • List the protocol each unit speaks in the RFP: BACnet/IP, BACnet/SC, Modbus RTU/TCP (common on CRAHs and chillers), SNMP or Redfish. Read-only collection rules, including blocking Modbus write function codes, are on Security: OT placement
  • BACnet/IP (UDP 47808) broadcasts do not cross IP routers, so a BMS spanning subnets needs BBMDs or foreign-device registration (BACnet International). BBMD and foreign-device traffic that crosses zone firewalls must appear in the conduit rules. A collector in the monitoring DMZ should register as a foreign device, or use BACnet/SC, so broadcasts are not extended into the DMZ. BACnet/IP writes are unauthenticated, so a read-only collector needs a protocol-aware firewall or BACnet/SC (Security: OT). BACnet/SC adds TLS-secured, certificate-based connections (BACnet International: BACnet/SC), which brings certificate lifecycle into scope
  • Placement is set on the security page (Security: Cooling placement): facility CDUs, CRAHs, chillers and leak-detection panels sit in the OT mechanical zone, and only rack-integrated cooling managed through the rack’s own management controller (such as in-rack CDUs in rack-scale AI systems) goes on Network: OOB
  • CDUs may be managed like IT equipment: Redfish defines schemas for cooling units, loops, pumps and leak detectors (DMTF Redfish 2023.1). Vendor Redfish support varies; ask for it. Collection should use a read-only device account role, because a firewall cannot tell a Redfish read from a write inside TLS (Security: OT placement)
  • Plant controllers should keep running on local control if the BMS or network fails
  • In colo the provider’s BMS is not yours: your own CDUs and sensors need their own connectivity in the cage

Products in Cooling

3 catalog lines · grouped by category, then vendor · click a product for details
Full catalog →

Market leaders & comparison

No Gartner MQ for DC cooling verified publicly. Primary public ranking: ABI Research 2025 Thermal Management Providers for Data Centers — market leaders Vertiv and Johnson Controls; Schneider/STULZ among mainstream innovators. CoolIT added as widely cited DTC liquid specialist for AI racks.

See full example → Cooling Rival Snapshot

Vendor / productStrengthsTypical fitCaveatsSources
Vertiv thermal / CoolTera ABI Leader 2025 Full air + liquid portfolio, AI cooling narrative (Vertiv360AI) Enterprise halls through hyperscale liquid Right-size CRAH vs rear-door vs CDU early ABI PR 2025
Schneider Electric (+ Motivair) ABI mainstream EcoStruxure cooling + Motivair HPC liquid acquisition Schneider power/rack stacks, emerging liquid AI Integration maturity of Motivair into EcoStruxure — verify per project ABI competitive ranking profile 2025
Johnson Controls ABI Leader 2025 Facility + DC thermal strength; high implementation scores in ABI Campus DCs tying BMS and hall cooling May be heavier than pure IT CRAH refresh deals ABI / JCI competitive ranking PDF 2025
STULZ CyberAir / precision Widely cited Precision CRAH heritage, strong enterprise DC references Raised-floor / perimeter cooling refreshes Liquid roadmap vs Vertiv/Schneider — validate for AI ABI mainstream set; vendor public materials
CoolIT DTC / CDU Widely cited Direct-to-chip loops and CDUs for GPU racks AI training densification projects Facility water plant & drip risk ownership must be clear Trade press liquid-cooling specialist coverage

Sources

Sources for the design sections above, checked 5 Oct 2026. Market-leader sources are linked in their own table. Research notes with per-claim detail are kept with the site source.

SourceTypeUsed for
ASHRAE TC 9.9: Thermal Guidelines reference card, 5th ed. (2021, 2024)Primary (standards body)Recommended vs allowable envelopes; W classes; economizer notes
ASHRAE TC 9.9: Emergence and Expansion of Liquid Cooling in Mainstream Data Centers (2021)Primary (standards body)FWS and CDU terms; liquid-ready design; falling water temperatures; colo SLA context
OCP: Cooling Environments projectPrimary (open standards)Open liquid-cooling specifications
DMTF: Redfish 2023.1 overviewPrimary (standards body)Liquid-cooling equipment classes; Redfish for CDUs
BACnet International: Building Wide-Area Networks With BACnet, Part 2Primary (protocol body)BACnet/IP broadcasts and BBMDs
BACnet International: BACnet/SCPrimary (protocol body)BACnet Secure Connect
Equinix: Colocation coolingProvider documentation (one provider)Example colo containment, supplemental cooling and liquid rules